A while back I got the idea of making a ship from a wine bottle. If you cut a wine bottle down length wise it looks a bit like the hull of a ship. The biggest problem I ran into was trying to cut a wine bottle lengthwise.
I tried everything. I tried sawing it, that didn’t work. I tried scoring it with a glass cutter and then pouring boiling water over the score marks followed by ice water; that cracked it, but often in unpredictable ways. I think I went through about five bottles experimenting with this. I had decided a while ago that this is what I wanted to make my dad for xmas, and when Dec. 24 rolled around I was in a bit of a panic.
I realized that I didn’t need to crack the bottle clean in half. Trying to do that with the super thick neck and elaborate base of many bottles made cutting it lengthwise nearly impossible. Instead, I figured I only needed to remove a portion and could leave the neck as the bow of the ship, and the bottom as the aft cabin. I took a bottle, carefully smashed a section on the shoulder, and then proceeded to delicately snap off pieces with a pair of pliers. (click pics to enlarge)
I didn’t want anyone being able to see into the ship, so I decided to paint the inside with a tapestry wine color paint. After I did this I realized I had a problem. The bottle I was using held white wine and was see through. I needed to use a dark bottle that held red wine. The green glass tinted the paint and made it look like a bottle full of chocolate milk.
Then I repainted it in a black paint and it looked much better.
The next big problem were the sharp edges around the bottle where I broke the glass. I didn’t have the tools or the time to file everything down to a smooth edge, so I came up with the idea to incorporate the wooden deck onto the boat in such a way that it covered the edges. I first built the base foundation for the deck which extended ever so slightly above the top of the glass so as to provide a level plane for the deck to sit upon.
After staining the wood, I applied the deck, glued it down, and then carefully trimmed around the edges to give it a much cleaner look.
Lastly came the mast and rigging and presto!